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Engineered Surfaces to Extend Service Life and Performance

High Performance Formulas

HVOF Thermal Spray

Extreme Layer of Protection

Reduce Replacement Costs for Mud Rotors
HVOF CPR delivers more abrasion and corrosion resistance than hard chrome plating (HCP) - even in high chloride environments

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Oil and Gas Industry

Fracture Pump Plungers
Wear resistant coatings targeting fluid end plungers and power end connecting rods, achieving up to 500% longer service life!

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Oil and Gas Industry

Twin Feedscrews
Our high percentage carbide layer can provide from two to four times more wear life depending on fill loading.

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Plastic Injection Molding

Feedscrews
Our coatings are perfect for injection molders and extruders when processing fiberglass, calcium carbonate, titanium dioxide and metals, ceramic or other highly abrasive fillers.

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Single Feedscrews

Continuous Mixing Rotors
Our C1000 tungsten carbide has been used as chrome replacement in aggressive applications. C1000 doubles the working life of rotors compared to hard chrome plating.

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Mixer Extruders

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Thermal Spray Coatings for Protection against Corrosion, Abrasion and Adhesion on Complex Surfaces

Extreme CoatingsSM utilizes cutting-edge thermal spray technology to apply extremely wear and corrosion resistant protective coatings to complex metals components of almost any size or geometry.

Our coatings are hard (62-72 HRC), dense (98% density) and crack-free. Proprietary compositions of hard carbides, ceramics, and alloys are combined to achieve abrasion and corrosion resistance unmatched by conventional hard facing alloys. The process completely encapsulates any substrate with coating thicknesses of .003” - .040” (0.08 -.1.0 mm). Post application diamond polishing provides a super 6-10 RMS (μinch) (.2-.4 Ra μmeter) mirror surface finish.

See the Difference: Product Performance

Extrusion Feed Screw

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a Nitrided Steel Feedscrew after 10 Months processing PVC 

B. Is a CarbideX -CPR coated Feedscrew after 10 months in the same process with more life remaining. 

Injection Molding Feed Screw

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a 105mm Feedscrew after 3 months processing 40% GF (Glass Filled) Nylon

B.  Is a 105mm CarbideX C1000 coated Feedscrew after 10 months processing 40% GF (Glass Filled) Nylon with more life remaining. 

Plastic Compounding / Mixing Rotor

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A.  Is a Chrome Plated (HCP) Mixing Rotor after 12 months processing.

B.  Is the same Mixing Rotor that has been stripped, repaired and coated with CarbideX – CPR then polished to a mirror finish. These parts last 30–36 months on average and can be refurbished multiple times.

Oil & Gas Drilling Mud Rotor

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a Chrome Plated Mud Rotor that was run in high chloride muds that caused corrosion due to permeation of the micro-cracks and pores which corroded the underlying steel.

B. Is a CarbideX - CPR processed Mud Rotor stripped, repaired and coated for corrosion and abrasion resistance then polished to a mirror finish. 30% more life and effectiveness has been realized.

Our engineered thermal spray coatings save you money:

  • Improved Equipment Performance
  • Increased Component Life
  • Less Maintenance
  • Decreased Product Loss
  • Reduced Downtime

News and Events


NPE:  March 23-27, 2015
Orange County Convention Center, Orlando FL
Booth #7545  West Hall


May 4 – 7, 2015
NRG Park
Houston, Texas
Booth #408