• Skip to primary navigation
  • Skip to main content
Extreme Coatings

Call: 888-367-2569

Plastics Industry Association Member

Engineered Surfaces to Extend Service Life and Performance

  • Home
  • About Us
    • Shows and Events
    • News
  • Our Processes
    • High Velocity Thermal Spray
    • The Process
    • Encapsulation Protection
      • Full Encapsulation of Feedscrews
      • Partial Encapsulation of Feedscrews
    • Chrome Plating Replacement
      • Feedscrews, Mixing Rotors, etc.
      • Mud Rotors and Downhole Tools
  • Applications
    • Plastic & Rubber Industries
      • Feedscrews
      • Parallel Twin Feedscrews
      • Co-Rotating Twin Feedscrews
      • Ultrasonic Welding Horns
      • Cushion Master
      • Continuous Mixing Rotors
      • Mixer Bodies
      • Extrusion Dies, Die Plates, Sheet Dies
      • Granulator Knife Blades
    • Oil & Gas Industry
      • Downhole Mud Rotors
      • Mandrels
    • Motorsports Industry
    • Marine Anti-Fouling
  • Technical Resources
    • Coating Formulas
      • Tungsten/Chromium Carbide
      • NiBoride
      • Other
    • Test Results
      • Abrasive Wear Test ASTM G65
      • Adhesive Wear Test ASTM G77
    • Case Studies
    • FAQs
    • Company Literature
    • ROI
    • Videos
  • How to Buy
    • Our Distributors
    • Purchase Encouragement Program (PEP)
    • Warranty
  • Contact Us
    • Application Profile Form
  • HVOF Thermal Spray
    Extreme Layer of Protection
    High Performance Formulas
  • Oil and Gas Industry
    Reduce Replacement Costs for Mud Rotors
    HVOF CPR delivers more abrasion and corrosion resistance than hard chrome plating (HCP) - even in high chloride environments
    Read More
  • Read More
    Twin Feedscrews
    Our high percentage carbide layer can provide from two to four times more wear life depending on fill loading.
    Plastic Injection Molding
  • Single Feedscrews
    Read More
    Feedscrews
    Our coatings are perfect for injection molders and extruders when processing fiberglass, calcium carbonate, titanium dioxide and metals, ceramic or other highly abrasive fillers.
  • Mixer-Extruders
    Continuous Mixing Rotors
    Our C1000 tungsten carbide has been used as chrome replacement in aggressive applications. C1000 doubles the working life of rotors compared to hard chrome plating.
    Read More

Home

Thermal Spray Coatings for Protection against Corrosion, Abrasion and Adhesion on Complex Surfaces

Extreme CoatingsSM utilizes cutting-edge thermal spray technology to apply extremely wear and corrosion resistant protective coatings to complex metals components of almost any size or geometry.

Our coatings are hard (62-72 HRC), dense (98% density) and crack-free. Proprietary compositions of hard carbides, ceramics, and alloys are combined to achieve abrasion and corrosion resistance unmatched by conventional hard facing alloys. The process completely encapsulates any substrate with coating thicknesses of .003” – .040” (0.08 -.1.0 mm). Post application diamond polishing provides a super 6-10 RMS (μinch) (.2-.4 Ra μmeter) mirror surface finish.

Watch the Video

See the Difference: Product Performance

Extrusion Feed Screw

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a Nitrided Steel Feedscrew after 10 Months processing PVC 

B. Is a CarbideX -CPR coated Feedscrew after 10 months in the same process with more life remaining. 

Injection Molding Feed Screw

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a 105mm Feedscrew after 3 months processing 40% GF (Glass Filled) Nylon

B.  Is a 105mm CarbideX C1000 coated Feedscrew after 10 months processing 40% GF (Glass Filled) Nylon with more life remaining. 

Plastic Compounding / Mixing Rotor

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A.  Is a Chrome Plated (HCP) Mixing Rotor after 12 months processing.

B.  Is the same Mixing Rotor that has been stripped, repaired and coated with CarbideX – CPR then polished to a mirror finish. These parts last 30–36 months on average and can be refurbished multiple times.

Oil & Gas Drilling Mud Rotor

Extrusion Feed Screw uncoated
extrusion feed screw carbide coated

A. Is a Chrome Plated Mud Rotor that was run in high chloride muds that caused corrosion due to permeation of the micro-cracks and pores which corroded the underlying steel.

B. Is a CarbideX – CPR processed Mud Rotor stripped, repaired and coated for corrosion and abrasion resistance then polished to a mirror finish. 30% more life and effectiveness has been realized.

Our engineered thermal spray coatings save you money:

  • Improved Equipment Performance
  • Increased Component Life
  • Less Maintenance
  • Decreased Product Loss
  • Reduced Downtime

PEP

Purchase Encouragement Program Our 6 month FREE Evaluation Program

Double Life Guarantee

News and Events

Plastics Technology Expo

Start date: March 28, 2023 - End date: March 30, 2023
All-day event
Get in free courtesy of Extreme Coatings. Use Expo Hall Pass Code EXH2298 when you register
PTXPO23_MYS_RT_300x250
Click here to increase the life of your mud rotors
Click here to increase the life of your extrusion & feed screws
Extreme Coatings

2895 46th Ave N - St. Petersburg, FL 33714

ISO 9001 2015 Certified by WCS ISO 9001:2015 Certified by WCS

888-367-2569

© 2015-2023, All rights reserved
Site by: Industrial Webworks, LLC

MENU
  • Home
  • About Us
    • Shows and Events
    • News
  • Our Processes
    • High Velocity Thermal Spray
    • The Process
    • Encapsulation Protection
      • Full Encapsulation of Feedscrews
      • Partial Encapsulation of Feedscrews
    • Chrome Plating Replacement
      • Feedscrews, Mixing Rotors, etc.
      • Mud Rotors and Downhole Tools
  • Applications
    • Plastic & Rubber Industries
      • Feedscrews
      • Parallel Twin Feedscrews
      • Co-Rotating Twin Feedscrews
      • Ultrasonic Welding Horns
      • Cushion Master
      • Continuous Mixing Rotors
      • Mixer Bodies
      • Extrusion Dies, Die Plates, Sheet Dies
      • Granulator Knife Blades
    • Oil & Gas Industry
      • Downhole Mud Rotors
      • Mandrels
    • Motorsports Industry
    • Marine Anti-Fouling
  • Technical Resources
    • Coating Formulas
      • Tungsten/Chromium Carbide
      • NiBoride
      • Other
    • Test Results
      • Abrasive Wear Test ASTM G65
      • Adhesive Wear Test ASTM G77
    • Case Studies
    • FAQs
    • Company Literature
    • ROI
    • Videos
  • How to Buy
    • Our Distributors
    • Purchase Encouragement Program (PEP)
    • Warranty
  • Contact Us
    • Application Profile Form
BraXe Rotors Inquiry
Sending